Manual Powder Coating Line
Small Manual Electrostatic Powder Coating Production Line
Our powder coating line system includes:
→ A pass-thru powder booth with filter recovery
→ A gas curing oven with top tracks
→ A transport conveyor system
→ A set of manual powder coating equipment
Feature
When your budget is not high and the venue is not big, choosing batch powder coating plants is a good choice. It can be customized according to different sprays to suit your exclusive powder coating plants. For example, sprayed aluminum profiles, hangers, guardrails, electric control boxes, supermarket shelves, etc.
Advantage:
*Suits for your limited factory space.
*Seeking for limited budget solutions.
*Saves manpower that ensures productivity.
*Continuous batch production.
Product process
loading---into spray booth----out booth to rail----go into oven(180-200ºC)---out of oven for cooling--- unloading
| Production name |
Powder coating painting production line |
| Workshop |
Customer's workshop size ( LXWXH mm) |
| Workpiece material |
Metal |
| Workpiece size |
Customer's products size ( LXWXH mm) |
| Max. output |
How many pcs per hour or per day |
| Type of pretreatment |
Spraying tunnel / washing pool / dipping pool |
| Material of pretreatment |
Stainless steel / PP plastic |
| Type of spraying |
Automatic / manual /semi-automatic |
| Heat method |
Electric / Gas / Diesel / LPG |
| Type of conveyor |
Automatic |
| Speed of line |
According the output |
Powder Coating Spray Booth
-This conveyor powder coating booth is engineered with dual working station that supports to coat both sides simultaneously.
-Top track of powder coating booth could be connected to the powder coating line conveyor to achieve continuous production, increases powder coating efficiency and ensures application quality.
Advantage
•Compact Modular design for most types of Spraying Application
•Manual powder coating system is especially suitable for large workpieces that are difficult to spray
•Maximum utilization of powder, 98% high levels of powder recovery
•Complies with current health and safety legislation
Overhead Conveying Transport System
-Type:QXG 200 transport chains,the single guide wheel double walking wheel structure is adopted to promote the chain to run more smoothly.
-The whole line chain guide column adopts 100mm square tube column, and the guide rail adopts Jiangsu-made "C" type steel.
-Match 2pcs of push shelves
Advantage
•Labour-saving
•Move smoothly •Stable metal support frame
•Easy to assemble and disassemble
Gas Burner Powder Coating Curing Oven
-Engineered with top tracks to connect to powder coating line conveyor system, track numbers could be customized.
-Sandwich structured oven wall: 100mm thick rock wool board is inserted between galvanized inner wall and color-steel external skins for optimum insulation effect.
-Powerful Circulation Fan circles hot air in the chamber to ensure even temperature distribution.
Advantage
•Quickly and uniformly raise to required temperature •Temperature auto control system and digital display for temperature
•Heating source can be customized as electric, gas, LPG or diesel
Manual Powder Coating Machine
Advantage:
1. One-time spraying, saving powder
2. With three modes: flat plate, groove, respray, and can store 13 modes in addition.
3. The spray gun is upgraded, made of Gema material, more wear-resistant, and the powder charging rate is as high as 85%
Layout Of Powder Coating Line For Your Special Request
Before design a powder coating line for you please supply below information.
1. Product name, material, if possible send photos.
2. The workpiece Max size ( L*W*H ), max weight, and putout per 8hours. Or advise the line speed you need.
3. What kind of heating energy for oven, such as electricity, diesel, or gas energy.
4. How many kinds of powder colors?
5. What's size ( L*W*H ) of your workshop? Supply workshop drawing.
6. Advise industrial and living electricity voltage in your factory, single phase 220V or three-phase 380/415V.
We provide professional service of powder coating line designing, manufacturing, assembling, commissioning and training for oversea countries.
1. Transportation: you can choose international express, sea, railway, air
a. International Express: UPS/FedEx/DHL,etc
b. By sea, please tell me the name of the port of destination
c. Railway, long transportation time, suitable for large products
d. Air freight, higher freight, suitable for urgent products
2. Delivery time: 3-5 working days after payment
3. Packaging:Carton/Wooden box
Powder Coating Machine for Metal surface.
Powder Coating Machine for Car wheel.
Powder Coating Machine for Bicycle frame.
Powder Coating Machine for Aerospace Area.
Powder Coating Machine for Fitness Equipment.
Powder Coating Machine for Track Traffic.
Powder Coating Machine for Medical Devices.
Powder Coating Machine for Petroleum Pipes, Valve.
1. Purchase Service
Ours Coating has a specialized and efficiency working team. If you are new on the coating, that some pictures or drawings of your products and workshop shown to us will be appreciated, we will give you specialized suggestion of whole work.
2. Shipping Service
Ours Coating has a specialized and independent department for shipping the buyer's goods. The workers know T/T, L/C terms well. All Exported documents could be made perfectly. We cooperate with the most famous shipping company in China also. They could provide the best and economic shipping ways to the buyer's port.
3. Installation Service
Installation Service is available with all our machines. Ours Coating will dispatch technicians to the Buyer's factory to install and trial operate the equipment.
4. Clients' Training Service
Ours Coating can accept that the buyer arranges their own technicians to our factory to learn how to operate machines. Also, training in the installation period is better acceptable.
5. After Sales Service
Ours Coating will provide one year warranty period. Many spare parts will be prepared in the tool box together with machines.
Litone Machinery Co., Ltd. is a leading supplier in the field of electrostatic powder coatings worldwide.
From simple manual coating to fully automatic powder coating, our company provides solutions that can meet the high requirements of customers from all over the world in a wide range of industrial fields.
These technologically advanced, high-quality equipment and systems are developed and manufactured at Litone's headquarters in Weifang, China.
Customers can use the most advanced coating laboratory for coating experiments.
These findings are then integrated into the design of complex coating systems to tailor solutions for customers. Affiliated companies in Germany, the United Kingdom, the United States, Italy, France, India, Spain and Mexico and an extensive international distributor network in more than 60 countries/regions sell products to a wide range of industrial users.
For the powder sprayer, the powder loading rate is particularly important.
The reason why we can keep our machine powder spraying rate superior to most other suppliers is based on the following reasons:
1. Gun body and cascading shell materials: We use anti-static materials to protect the high voltage when passing through the gun body.
2. Nozzle resistance: We use glass glaze resistance instead of paper film resistance, which can transmit voltage more accurately and has a longer life (that is why the life of our nozzle is 3-4 times longer than that of other nozzles)
3. Gun cable: If we use cheap cables, when the voltage is reduced by 5% from the control unit, we use cables with shielded wires to keep the voltage high.
4. Filter: We use airtac filter (not a cheap brand), which can spray clear air
5. Fuel injector: We use wear-resistant materials to extend the service life.
So if you want high quality powder spraying machine, please contact us.
If you are interested in any of products or would like to discuss a custom order, please feel free to contact us. We are looking forward to forming successful business relationships with me.
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