Automatic Electrostatic Powder Spraying Machine with Gas Circuit Integrated Automatic Control

• Customization: Available
• After-sales Service: Provided
• Warranty: 1 Year
• Model NO.: Automatic Powder Coating Equipment
• Type: Coating Production Line
• Coating: Powder Coating
• Substrate: Steel
• Certification: CE, ISO
• Condition: New
• Product Name: Automatic Powder Coating Equipment
• Usage: Material Parts
• Used for: Powder Coating Workpiece
• Spraying Method: Automatic Spraying
• Application: Powder Coating Work
• Input Voltage: 230V
• Frequency: 50-60Hz
• Device Input Voltage: 220V
• Max.Water Vapor: 1.3G/M³
• Min.Input Pressure: 6 Bar
• Max-Input Pressure: 10 Bar
• Max.Compressed Air Consumption: 0.1mg/M³
• Temperature Range: 10ºC-40ºC
• Max Power Consumption: 6kw
• Voltage Talerance: ±10%
• Transport Package: Carton
• Specification: 560cm*600cm*1870cm
• Trademark: LITONE
• Origin: China
• HS Code: 8424300000
• Production Capacity: 5000 Pieces/Year
• Package Size: 56.00cm * 60.00cm * 187.00cm
• Package Gross Weight: 72.000kg

Product Description

      Automatic electrostatic powder spraying machine with gas circuit integrated automatic control 

Product Description

Modern industrial-grade automatic powder coating systems feature a modular IP54-rated control cabinet as the core, integrating mechanical, electrical, and pneumatic functional modules. The control unit is equipped with an industrial PLC and an intelligent HMI interface, featuring a 7-inch full-color LCD touchscreen for visual operation with bilingual (Chinese/English) support. The system utilizes German-made proportional valves and Japanese SMC solenoid valves to form a precise four-channel pneumatic control system, with individual airflow adjustment accuracy reaching ±0.1 bar. Combined with Swiss pressure sensors, the powder output deviation is controlled within ±3%. The unique cyclone separation powder supply design, paired with a Venturi pumping system, increases powder utilization to over 85%. The 32-bit ARM processor-based control system can store 200 sets of process parameters and supports QR code scanning for recipe recall, meeting the coating requirements of various industries.

The system overcomes the limitations of traditional coating equipment with three key innovations: First, the adaptive control system automatically adjusts powder output based on conveyor speed, working in tandem with an infrared film thickness detector for closed-loop control, ensuring coating thickness deviation ≤5 μm. Second, the patented rotary atomizer operates at up to 60,000 rpm, combined with a 50 kV electrostatic generator, ensuring uniform powder deposition. Third, the integrated IoT module supports 4G remote monitoring, allowing real-time tracking of 18 operational parameters, including equipment status and material consumption. Field data shows that compared to conventional systems, it reduces powder waste by 35%, shortens color changeover time to 8 minutes, and increases daily productivity by 40%. The self-cleaning function clears residual powder in pipelines within 3 minutes, reducing cross-contamination risks by 95%.

The system adopts standardized industrial interfaces, enabling seamless integration with robotic arms from leading brands, achieving positioning accuracy of ±0.5 mm. The 360° maintenance access and quick-release panel design reduce routine maintenance time by 60%. The manufacturer provides a three-tier technical support system: basic configurations include a 1-year warranty (extendable to 3 years for critical components), professional on-site installation and commissioning within 72 hours, and optional annual maintenance contracts with quarterly preventive servicing and process optimization. The system is ISO 9001 and CE certified and has been successfully deployed in various industrial applications, accumulating over 500,000 hours of stable operation. For specialized requirements, customized explosion-proof (ATEX-certified) or food-grade (FDA-compliant) versions are available to meet high-end coating demands across different sectors.

Detailed Photos

 

 

Product Parameters

DIMENSIONS	Details
Length	560mm
Width	600mm
Height	1870mm
Weight of empty cabinet	70kg

Parameter Name	Details
Input Voltage Range	230V (Wide voltage range: 100V~240V)
Device Input Voltage	220V
Frequency Range	50-60Hz
Voltage Tolerance	±10%
Maximum Power Consumption	6KW

Parameter Name	Details
Minimum Input Pressure (Dynamical)	6 bar
Maximum Input Pressure	10 bar
Maximum Water Vapor	1.3 g/m³
Minimum Compressed Air Consumption	0.1 mg/m³

Certifications

Packaging & Shipping

1. Air Freight - Goods will be delivered to the nearest international airport, where the customer needs to arrange customs clearance and pickup.

2. Ground Shipping - Products will arrive at the designated railway station or truck terminal for customer pickup.

3. Sea Transportation - Shipments will be delivered to the port of destination, requiring the customer to handle port clearance procedures.

4. Door-to-Door Express - We provide complete delivery service directly to your specified address, eliminating the need for port pickup.

Company Profile

Weifang Litone Machinery Co., Ltd. is a professional manufacturer of powder coating equipment based in Shandong, China. With over a decade of industry experience, we specialize in producing high-performance coating systems that comply with international CE certification standards.

Our products have been successfully exported to global markets including:
- North and South America
- European countries
- African regions
- Southeast Asian markets
- Middle Eastern territories
- Australia and beyond
Currently serving clients in over 60 countries worldwide

We cater to diverse industrial applications such as:
- Automotive components
- Furniture manufacturing
- Aerospace applications
- Hardware products
- Electrical equipment coating
- And various other industrial sectors

Committed to our "Quality First" principle, we continuously strive to:
1. Enhance product performance and reliability
2. Optimize manufacturing processes
3. Provide comprehensive after-sales support
4. Deliver customized solutions for specific coating requirements

Our dedicated team ensures every customer receives:
- Professional technical consultation
- Efficient production solutions
- Timely delivery services
- Ongoing maintenance support

Looking forward, we remain focused on technological innovation and customer satisfaction to maintain our position as a trusted partner in the powder coating industry.

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