Ig02 Insert Sleeve 377 724 with Ultra-Smooth PTFE Lining

• Customization: Available
• After-sales Service: Provided
• Warranty: Provided
• Model NO.: IG02 Insert sleeve 377 724
• Type: Coating Spray Gun
• Coating: Powder Coating
• Substrate: Aluminum
• Certification: CE
• Condition: New
• Method Type: Pump
• Model No.: 377724
• Color: Photo Color
• Powdercharge Rate: 60-85%
• Processible Powder: Metal Powder
• Packing: Carton
• Type of Shipping: Express/Air Transport/Land Transpor/Ocean Shipping
• Certificate: CE
• Frequency: 50-60Hz
• Voltage: 220V
• Weight: 1kg
• Grand: Litone
• with Gun: Auto Powder Coating Gun
• Screen: Columnar Display
• Name: Powder Coating Machine
• Transport Package: Carton
• Specification: standard
• Trademark: Litone
• Origin: China
• HS Code: 8424200000
• Production Capacity: 1000sets/ Month
• Package Size: 35.00cm * 25.00cm * 15.00cm
• Package Gross Weight: 1.000kg

Product Description

IG02 Insert sleeve 377 724 with ultra-smooth PTFE lining

 

Product Description

Critical Parameters Governing Powder Transport Efficiency

The consistency and output rate of the powder/air mixture are determined by an interconnected set of operational and geometric variables: 

Pneumatic System Parameters

• Conveying air pressure (0.4-0.8 MPa optimal range): Primary determinant of initial powder entrainment velocity

• Supplementary air pressure (0.1-0.3 MPa): Compensates for pressure losses along the delivery path

• Air volume requirement: Minimum 4 m³/h for Ø11 mm hoses (equivalent to 1.67 m/s linear velocity)

 

Powder Characteristics

• Particle size distribution (20-80 μm ideal for most applications)

• Moisture content (<0.3% to prevent agglomeration)

• Flowability (Angle of repose ≤35° measured via Hall Flowmeter)

The insert sleeve's condition directly impacts system performance through:

2.1 Precision Fluid Dynamics

• Accelerates air to 80-120 m/s in mixing chamber

• Creates 12-15 kPa vacuum for powder pickup

• Maintains powder/air ratio within ±5% variance

2.2 Wear Monitoring Indicators

• PTFE liner thickness (1.5±0.1mm new, replace at <0.8mm)

• Pressure differential (Normal: 10-12 kPa, Critical: >18 kPa)

• Visual inspection markers (Color-changing wear indicators at 50% life)

2.3 Performance Degradation Effects

• 20% wear → 15% output reduction

• 50% wear → 40% output drop + pulsation

• 70% wear → Complete flow instability

3. Stabilization of Powder Delivery

3.1 The "Pumping" Phenomenon
When air volume falls below 4 m³/h in Ø11mm hoses:

1. Air velocity drops below saltation threshold

2. Powder particles decelerate and deposit

3. Intermittent surges occur (2-5 Hz frequency)

 

System Integration Capabilities

• OPC UA interface for plant-wide monitoring

• Data logging (stores 10,000 operating hours)

• Remote diagnostics via encrypted VPN

This technical deep dive provides equipment operators and process engineers with the necessary framework to optimize powder delivery systems. Implementation of these principles typically achieves:

• 15-20% reduction in powder waste

• 30% longer consumable life

• ±1% coating thickness uniformity

   

Detailed Photos

 

 

 

    

 

 

Product Parameters

DIMENSIONS
Size:	40mm*5mm*5mm
Weight:	0.1kg

PNEUMATIC DATA
Min.input pressure(dynamical):	5 bar
Max.input pressure:	8 bar
Max.water vapor content:	1.3g/m³
Max.oil vapor content:	0.1mg/m³
Max.compressed air consumption:	19Nm³/h
ELECTRICAL DATA
Input voltage:	220V (100V-240V)
Frequency:	50-60Hz

 

Company Profile

 

Litone Machinery Co., Ltd. is a leading supplier in the field of electrostatic powder coatings worldwide. From simple manual coating to fully automatic powder coating, our company provides solutions that can meet the high requirements of customers from all over the world in a wide range of industrial fields. These technologically advanced, high-quality equipment and systems are developed and manufactured at Litone's headquarters in Weifang, China. Customers can use the most advanced coating laboratory for coating experiments. These findings are then integrated into the design of complex coating systems to tailor solutions for customers. Affiliated companies in Germany, the United Kingdom, the United States, Italy, France, India, Spain and Mexico and an extensive international distributor network in more than 60 countries/regions sell products to a wide range of industrial users.

Litone products can provide you with additional maintenance and technical support. After purchasing the Litone powder coating machine available non-consumables year warranty and lifetime free machine maintenance, technical support and after-sales.

Certifications

Our Advantages

Field of application

It is applied to powder coating and is suitable for various environments. It has some advantages for the spraying of flat plate and complex parts.

IG02 pump insert- overview

LCD screen display for voltage and current shown, the current and voltage can be adjusted respectively, which reduces the Faraday effect in the spraying dead angle to a certain extent, which makes powder coating more and more easier.

Typical characteristics
Litone powder coating machine can be easily dismantled and is therefore maintenance and repair-friendly.

Continuous, tightly sealed gun body with separate channels for cascade and rinsing air
Continuous guided powder tube, self-sealin Powder tube coupling with quick-release fastener
Covered hose and cable ducting
Excellent access to the connections due to snap lock
Easily dismantlable by a few hand movements, therefore very easy to service
Few wear parts (powder tube, nozzle ,insert)
Self-sealing powder tube (housing tube seat)
Easily removable cascade because free of grease, with integrated current limiting resistors

Scope of delivery
IG07 pump insert
Parts set

Packaging & Shipping

FAQ

1. who are we?
We are based in Shandong, China, start from 2020,sell to North America(25.00%),Southeast Asia(10.00%),South Asia(10.00%),Eastern Asia(10.00%),Mid East(6.00%),Africa(5.00%),Domestic Market(5.00%),Northern Europe(5.00%),Western Europe(5.00%),Southern Europe(5.00%),South America(5.00%),Central America(4.00%),Eastern Europe(3.00%),Oceania(2.00%). There are total about 11-50 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
powder coating machine,powde coating line,powder coating gun,powder coating equipment,powder coating equipment parts

4. why should you buy from us not from other suppliers?
Our company has more than 10 years of experience in electrostatic spraying industry, and can provide customers with various complex spraying solutions and best services, including: spraying machine, spray gun, spray room, etc

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,DDP,DDU;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,German,Russian